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Engineering Ignorance Defined III
How to Define a 3D PMI Assembly
You have got to be Kidding!

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Engineering Ignorance Defined
CONFUSED?
MBE - Model Based Enterprise
MBD - Model Based Definition


Engineering Ignorance Defined II
Top 5 Reasons to Use MBD
DEBUNKED!

Engineering Ignorance Defined IV
Defining the “2D Drawing” 
Redundant? Of course!

Engineering Ignorance Defined V
Altering the Model for PMI Documentation



I am actually basing the "Engineering Ignorance Defined" Series on articles by Obie Wu!


"Oboe Wu is a Solidworks MBD product manager with 20 years of experience in engineering and software. He is an advocate of model-based enterprise (MBE) and smart manufacturing"

Now I do not like criticizing anyone directly, but as the the manager of Solidworks efforts on MBE he is quite influential. Check out Oboe's profile on Linkedin. There is no experience on engineering documentation. He has never made a drawing, created a 3D model and generated an AID (Associated Information Document (drawing)) or a PMI in a production environment. Never reviewed, approved and released any engineering documentation to document control and to manufacturing. He has made some very incorrect comments on how 3D MCAD is being used. Sadly, there seems to be no one around him that really realizes how Solidworks and the 3D MCAD system has been used for over 36 years.

The Death of the Draftsman or “Where has all the talent gone?”

Oboe has a MSME and an MBA. Obviously he is very bright, but he groomed himself for management not drafting or even design engineering. Who in the world would put him in charge of engineering documentation? So, who would you look to? A draftsman, of course! Drafting, not engineering, was in charge of engineering documentation. Engineering documentation is in chaos. It is now being defined by those that have absolutely no applicable knowledge. Don't believe me? This is one of the most shocking surveys on how out of control our design and documentation is.

Engineering Documentation Today!


I am available for consulting to help align the MBD and other documentation efforts of Solidworks or anyone else with today's engineering workaday world. Even though I an not a fan of Solidworks or any of the Pro/e (Creo) clones they can be used in a much simpler and more productive documentation standard that could eliminate PLM. Any company could lead the way by establishing a new document controls system. There is huge profits by being the first to develop it.

Joe Brouwer
206-842-0360


"Engineering’s only purpose is the delivery of concise, 
complete and unambiguous documentation to manufacturing."
Here are the original articles

How to Present the MBD Data of a Gear Box Assembly

How to Define 3D PMI in a Gear Box




PMI Cannot be used as an Assembly Document!


We first have to ask this question.


Why was PMI (Product Manufacturing Information) created?

PMI is to replace the model and AID (Associated Information Document) as a single file.

No, we do not make drawings in 3D CAD and never have since I was introduced to CADDS 4 in 1982.  The ignorance of calling anything that looks similar to a drawing a "2D Drawing" is beyond belief!

PMI is the ugly step child of MBE (Model Based Enterprise) or is it MBD (Model Based Definition)? No one really knows! This concept was so amateurishly developed and poorly implemented that it is already an incredibly costly quagmire. But lots of heads are going to roll if this doesn't work. So PLM/MBE promoters will continue to walk down the streets naked until someone yells!!! "Good God! They have no clothes."

Why MBE/MBD/PMI Will FAIL

A PMI is what you can only call a 3D presentation with minimized GD&T and annotation in 3D space. It seems like GD&T is the only tolerancing allowed because it has the Profile Tolerance Frames on every surface. This is an incredible bastardization of a viable tolerancing system. It was never design to be utilized in this manor.

This article shows the PMI is not and can never be a viable engineering documentation format.


PMI vs AID

In the below image there are no profile tolerances. Why? They have plus or minus UOS (Unless Otherwise Specified) tolerances in the notes. "THE NOTES? Plus or minus to what? I know, I know.. you have no idea plus or minus off what face? This is a released part from a large airplane manufacturing company. Don't blame them, those that have defined this idiotic process have never done one real applicable job. The users are just trying to make it work since there is no standard.

This part is also a inseparable assembly. It has nutplates called out, where you might ask? They are referenced in the notes, of course. Only a seasoned draftsman would roll his eyes. Not one PLM/MBE guru would even notice.

I wonder where the nutplates are installed is it a new part number? Even those of you that have never done any engineering documentation can see the problem. In a standard system of the past you would have an inseparable assembly. The machined part would be -2 and with the nutplates would be -1.




Here is an AID of this part. And I guarantee you it would be much simpler to create. It is a format that can be printed for review and checking. What is required. Yes, an Adobe Reader. How much does an Adobe Reader cost? In the PMI below, what if they sent out the AID as a PDF and the 3D model in a neutral format, which is was the programmer got anyway. The cost? Nothing! The fellow had a compatible CAD/CAM system. Is there anyone out that even understand the cost of MBE/MBD/PMI? Not that anyone wants too, obviously.

There is even a 3rd party Viewer for quoting minimized PMI that offers dimensioning and markup. Band-Aid after Band-Aid just to attempt to make this failed system work for manufacturing.


Quoting Tools: CAD Dimensioning Another Band-Aid for MBE!



Here is another PMI from a large aircraft company. This was sent from an associate and customer. He was looking for a viable PMI reader. At that time ZW3D did not offer PMI compatibility. He had to spend $650.00 for a 3rd party PMI translator just to program this part. He was a contracted by a supplier. So the requirements by the company of validating the native Catia part to the STEP file generated by the translation program was violated.

Compare and Validation Programs? Band-Aids for Self Inflicted Wounds!

This is the complete file. There is even a note that states that this is not the authorized model. Scale: None. What does that even mean?

There are GD&T profile frames all over, there are faces not covered. There are flag notes that are not defined. Since this is not the authorizing document how did it get to my associate for programming. I seem to be the only one that finds this confusing. What is the purpose of this document? Inspection? The above company puts a bit more effort in trying to make the PMI a single viable engineering document.



These PMIs are a horrible examples of engineering documents but can still be somewhat of a viable document for manufacturing and inspection. It leaves a lot to be desired, but they can work around the problems. The large companies can dictate to the suppliers and they jump through all of the hoops or else! If you are small company, the suppliers want the model and a fully defined AID as a PDF.


PMI Assemblies

Now that we have defined the original use of PMI they have to replace the assembly AID (drawing) and follow suit with the PMI as the device.

As you can see below there is no reason to deliver a 3D model for this. The total purpose of a PMI is to deliver the model and documentation in one file. An assembly is so much different and only complete ignorance would overlook this one obvious FACT.

How do you release this file? It is not the native assembly file. No one would leave the file in a exploded format? So they has to be saved in a special format. How? Solidworks has an separate part and assembly files. If you are an experienced Solidworks user think this through. I am sure Oboe hasn't.


This is very important!!

Those that are assembling the parts have all the parts in front of them. They hardly need a 3D model to work with!


Image result for pmi assembly

That, of course, is the obvious reason we don't need the 3D model but there are others.

1. You do not want to release a 3D assembly for proprietary reasons. A supplier has all of your IP (Intellectual Property) in one file?

2. You have to view the PMI directly, so you will need a computer with the native CAD system or viewer. No, we will not use a tablet. A well defined schematic assembly AID delivered as a PDF is all they need.


Large companies have planning departments that generate planning orders. These may be assembly instructions. Now manufacturing may go to the native assembly file and generate a planning assembly document, but it will be in the form of an easy to use AID PDF.

So the in-house manufacturing planning would go to the released assembly AID PDF and get the reference assembly file from the CAD system. The released assembly AID PDF would be used by other departments for purchasing purposes and future engineering reference. It is a much more user friendly format only requiring an Adobe Reader.


How would manufacturing planning access the native assemblies?

The optimum release would be in a single file. Sadly, that is the limitation of the Pro/e paradigm it demands that all parts are referenced. But we really want to break that associativity with the release assemblies. No one has thought of this due to the limitation of this incredibly dated 3D CAD paradigm with separate part, assembly and AID.

IronCAD or ZW3D can read the native Pro/e clone file into one file. Imagine how much easier that would be to create the necessary assembly instructions. ZW3D even has an integrated AID allowing complete projects to be in one file. This solves much of the PDM problems for manufacturing.

Checking, Design Review, Manufacturing and Data Extraction!

Here is an assembly AID PDF. It takes less time to generate than the above PMI.



I really laugh at putting a Parts List (No I will not call it a BOM) in 3D space.

PL or BOM?

Now Oboe calls the Parts List "The Bill of Materials (BOM) Table". It is bad enough to call the Parts List a BOM, but a table? You just have to shake your head.

BOM was a manufacturing purchasing document in the past. You can see how the PLM folks would get confused. But a Parts List, never mind, do I really have to define it. LOL

Don't they have any engineering professionals a Solidworks? I am available for consulting with 53 years design drafting experience. Remember draftsman were the engineering documentation experts. Drafting was in charge of "ALL" documentation. That is why I laugh at this complex convoluted process designed by those that have never even worked as a design engineer or draftsman.

I know I am going to get in trouble for this, but it seems the higher the college degree the further from the workaday engineering world they are. I never saw one MSME or PHD in any drafting room. An engineering degree does not prepare the engineer with the required knowledge of engineering documentation. In the past the young engineer was thrown on the drafting board under the wing of seasoned draftsman.


The Death of the Draftsman or “Where has all the talent gone?”


Educating the New 3D CAD Engineer


Should the New 3D CAD Engineer Learn Drafting?

In ZW3D or IronCAD, the native assembly comes into a single file. So much easier to work with especially for tooling or final assembly planning. These two programs offer a much more usable process.

3D CAD Single Model Design Environment




So there you go.

The PMI Assembly is a true waste of time and poor engineering documentation. 

"You cannot base your engineering deliverable
 on the native CAD file!"

If Oboe, others at Solidworks and probably the rest of the popular CAD vendors had professional engineers or draftsman on staff they would not come up with such silly unworkable solutions. This article was probably not even written by Oboe.



The beginning of CAD they had engineering professionals on board.

I remember being at Boeing in 1986 with list after list of enhancement requests for PC Based 3D CADKEY. If Boeing would have selected CADKEY over Catia, I am sure we all would not be in this PLM/MBE/MBD/PMI mess. The engineering world would have been on the PC over a decade before it arrived on the high-end systems at the turn of the century.

CADKEY or Catia? Boeing’s Billion-Dollar 3D CAD Mistake!


Today the major CAD vendors are driven by marketing. Huge corporations that serve the stockholders not the users. Their basic goal is to keep the user on board by any means. We really have to break the hold they have on our engineering. Boeing engineering is subservient to the InfoTechs and Dassault.

We have to remember the AutoCAD was developed by architects.

Computervision CADDS 4 and CADKEY were developed by those that were experienced mechanical engineering professionals. I know, I was proficient in these two early products.

Pro/e? I am really not sure who developed it, I think it was programmers. Then Solidworks made 3D CAD even more removed from the realities of basic mechanical design and obviously continues today with many struggling with the limited constrained sketching, separate part, assembly and AID.


30 Years of 3D MCAD Incompatibility


3D Modeling Techniques Defined


Sadly, Catia 5, NX, Solid Edge and Inventor were nothing but clones of this dated CAD paradigm. PLM showed up, ignorantly completely based on these systems, thereby locking the users into an inefficient system. IronCAD was released in 1998 and is superior to this stunted paradigm. Just think a minute, SpaceClaim came out exposing the productivity of direct edit, even though CADKEY and IronCAD had fully functional direct edit years before, IronCAD is the only truly integrated history/direct edit modeling system. But the industry is at the mercy of these 5 Pro/e (Creo) clones. It is like they are in a jail cell and the door is not locked and open to a new level of design freedom.

IronCAD was completely unique with its drag and drop shape design, moving to a more intimate design relationship with how we truly make parts. Add a true single model environment and integrated direct edit, you have a system that increases productivity 10X.

Five Functions that Increase 3D CAD Productivity!!

ZW3D, while sketched based, offers primitive shape design that increases productivity. It has a multi-object environment and integrated AIDs that allow complete projects or sub-assemblies to reside in a single file.


So as I have said many times
 
"It is time for a paradigm shift in engineering"

"It is time to put engineering
back in charge of engineering"


TECH-NET Engineering Services!

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provide engineering services throughout the USA and Canada!


Why TECH-NET Sells IronCAD and ZW3D


If you would like more information or to download ZW3D or IronCAD

With 53 years of experience in engineering, 17 years in manual board design as a contract engineer, 35 years in 3D CAD sales, support, training and providing engineering services, I have a high level of understanding of today's 3D CAD engineering world. For many it is in chaos. If you are having problems or just interested in this subject please feel free to call and we can discuss them. There are so many simpler solutions available that will save you time and money.
   
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See you online.

Joe Brouwer
206-842-0360

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